In the production of precision metal components, quality is not just a priority – it is the foundation on which our entire operation is built. At TOKAR CNC Technology, we understand that in the world of fine, precision-engineered parts, there is no room for compromise. That is why we have developed a comprehensive quality management system that ensures our clients receive products that meet the highest industry standards.
Since 2017, we have held the prestigious ISO 9001:2008 certification, which serves as official confirmation of our commitment to maintaining the highest quality standards in the metalworking industry. It is more than just a document on the wall – it is a way of thinking and operating that permeates our entire organization.
Complying with this certification means implementing systematic procedures that cover every aspect of production – from raw material procurement to the shipment of finished products. Regular recertifications and consistently positive audit results prove that our quality policy works not only in theory but, most importantly, in practice.
Thanks to these procedures, we have achieved something essential in precision manufacturing – consistent quality for every single product we produce. Whether it’s the first or the thousandth part, our components maintain identical parameters and dimensional accuracy.
The best equipment is only a tool – the real difference lies in the people who operate it. That is why at TOKAR CNC Technology, we invest continuously in the training and development of our quality control department. Our team of specialists not only understands the theoretical aspects of quality assurance but also has extensive hands-on experience with the most advanced measurement systems.
Every quality control team member undergoes comprehensive training that includes the operation of advanced measuring equipment, interpretation of measurement data, GD&T (Geometric Dimensioning and Tolerancing) analysis, and quality control procedures compliant with ISO standards. This blend of theoretical knowledge and practical expertise allows us to detect even the smallest deviations and correct them before they become an issue.
Our quality policy relies on cutting-edge measuring equipment from KEYENCE, a global leader in industrial automation and inspection systems. Since its founding in 1974, KEYENCE has been synonymous with innovation and technical excellence. As of March 2023, it ranked among the five largest publicly traded companies in Japan, serving over 300,000 clients in 110 countries.
We chose KEYENCE for a reason – their products represent the pinnacle of technological capability in quality control, and direct cooperation with their highly skilled application engineers guarantees us world-class support.
The heart of our quality control system is the innovative IM Series Instant Measurement System, which has truly revolutionized our inspection processes. This optical measuring device has replaced traditional measurement tools such as projectors, calipers, micrometers, measuring microscopes, and coordinate measuring machines (CMMs).
Conventional 2D measuring tools were not only complex to operate but also time-consuming. The IM System changed everything – it performs up to 99 measurements on 100 parts in just one second. This allows us to monitor production quality almost in real time without slowing down manufacturing.
Most importantly, the system eliminates the risk of human error. Measurements are fully automated, and data is collected automatically, generating precise inspection reports. With measurement accuracy within ±2 micrometers, our components meet even the most demanding quality standards.
The IM System is used to measure a wide range of components – from springs and turned parts to plastics, rings, gears, caps, and threaded elements. Its easy profile measurement, advanced GD&T analysis, CAD import, and automated programming make the IM Series an indispensable tool in our daily quality control operations.
The second pillar of our advanced quality control system is the VHX Series digital microscope. These state-of-the-art instruments combine high-resolution observation and measurement capabilities on a large screen, offering up to 1000x magnification and exceptional depth of field.
A movable stand enables observation from any angle, allowing detailed analysis of each component without repositioning. This tool provides far more information than conventional imaging systems while remaining intuitive and user-friendly.
VHX microscopes allow us to perform precise surface structure analysis, detect micro-defects, assess machining quality, and verify the smallest geometric details of our products. This enables us to make better decisions faster – directly enhancing production efficiency.
At TOKAR CNC Technology, quality control is not a one-time step before shipping – it is a continuous process integrated into every stage of production.
Raw Material Control: It all begins when raw materials arrive. Each batch is checked for compliance with relevant standards. We accept no compromises at this stage because final product quality starts with input material quality.
In-Process Control: During production, we carry out regular visual and dimensional inspections of manufactured components. The IM System allows instant measurements without interrupting production flow, ensuring immediate response to any deviations.
Final Control: Before shipment, every product undergoes final inspection to verify all critical parameters. Only after successful approval does the component leave our facility.
This multi-stage inspection system guarantees that no product leaves our plant unless it meets our stringent quality requirements.
At TOKAR CNC Technology, our quality policy is not a static set of rules – it is a living system that evolves with technological advancements and customer expectations. We draw inspiration from the business philosophy of KEYENCE, which focuses on continuous improvement and innovation leadership.
We regularly review our processes to identify areas for enhancement. We invest in employee training, equipment upgrades, and procedure optimization. We listen to our clients’ feedback and use it as a foundation for further development.
In the world of precision metal component manufacturing, quality is not just a requirement – it is our strongest competitive advantage. Clients choose TOKAR CNC Technology not only because we deliver components that meet specifications, but because they know they can rely on us.
Our quality policy, based on ISO 9001:2008 certification, a highly trained team, and cutting-edge KEYENCE measuring systems, ensures:
Quality at TOKAR CNC Technology is the result of a well-designed strategy that integrates people, processes, and technology. It’s about certified ISO 9001:2008 procedures, a dedicated and well-trained team, and state-of-the-art KEYENCE measurement systems with IM and VHX technologies. It’s about control at every stage and a culture of continuous improvement.
We are proud of our achievements, but we never rest on our laurels. Every day, we strive to meet even the most demanding client expectations and maintain our position as a leader in precision metal component manufacturing.
Because at TOKAR CNC Technology, quality is not a promise – it’s a guarantee.
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